We provide a range of services from regeneration to replacement for customers suffering difficulties with their diesel particulate filter dpf systems. Sep 03, 2014 dpf lights what to look for when they come on. Select and order western star replacement suspension parts for your western star truck or tractor. During active regen, extra fuel is injected into the exhaust stream to superheat. Western star workshop manual, supplement 17, november 2011 01. My 2009 caterpillar engine had over 968,000 miles and was recently rebuilt when i started using enerburn. Check out 16 western star 4964 door parts for sale. Dtna connect is the starting point for working with all brands and franchises that fall under the daimler trucks north america umbrella. The detroit dd engine offers the flexibility of multiple options for horsepower and torque, all in a package that provides improved fuel.
Drivers handbook mack epa2010 emissions operators manual. I went to ultrashift service manual, went through power and ground. Illustrations in this manual are used for reference only and may differ slightly from the actual vehicle. The update will roll out in sections and, when complete, will display links to both the new v3. Fault code 2449 vgt actuator controller out of calibration. Every truck manufacturer designs this feature to appear when the soot level in the dpf filter reaches a certain level in order for the truck to keep. It doesnt sound like a dpf problem necessarily, but more of a sensor issue. Just replaced the, star module real clock battery, light out good,engine. Once the dpf is regenerated, the engine will automatically return to the normal idle speed. Start the engine, standing clear of belts and accessories. Pivot point for accessory drive belt tensioner rotate clockwise with a 12inch ratchet or breaker bar end b.
Dpf truck engine regeneration code reader filter clean. Foreword this manual contains information concerning the operation and function of the mack engines. Between 2002 and 2010, mandates have reduced allowable particulate matter and nitrogen oxides released into the atmosphere by over 90%. The detroit dd engine is ideally suited for lessthantruckload, regional distribution and vocational applicationsl. Industry averages are about 300,000 miles for trucks manufactured between 2007 and 2009, up to 400,000 miles for newer trucks. Anyone can help me find a way to fix this problem without a dealer cause there isnt a dodge dealer here. Truck builders have sounded a new alert regarding epa 07 diesels. Should i manually regenerate now that i have filled with the appropriate level of salt or will this occur automatically. From what i remember, this means i need to perform a parked regen. However, key components addressed in this document are represented as accurately as possible. The dpf was constantly calling for a parked regeneration.
A parked regeneration will stop if the key is turned to the off position, the truck is put into gear or the parking brake is released. Truck wont perform parked regen, trying to get home. Eliminate your dpf regen problems front page magazine. Engines need to achieve extended periods of high temperature, high rpm activity in order to complete a dpf regeneration. New technologies are dramatically changing the way heavy duty trucks are engineered. The peterbilt diagnostic scanner enables you to perform forced dpf regeneration and diagnostics, read and erase the fault codes, graph live data, evap test, o2 sensor test, oil light reset, abs testing and much more. Just bought a 2010 cascadia and all the damn lights were on, stop engin, check engin, nest lamp flashing, so after reading how to do a parked regen i could get it to cycle thru the prosess but wouldnt clear the codes all the different shops that i talked said it needs to be towed in an reset with there laptop but finally figured out.
My 2009 cat has regened only twice over last 29,000 miles with enerburn. A deeper look into understanding dpf arrow truck sales blog. A parked regeneration for the exhaust filter this should be funlol wonder how many people ever had to do this, and. Oct 24, 2012 the check engine light came on, uh oh. Western star legacy parts information dtna ecomponents. Last year, on my visits to various customers, i made enquiries about the general demand for diesel particulate filters. How to perform a parked regeneration rush truck centres.
The vgt has failed the automatic calibration procedure at initial keyon. If you cant get the exhaust temps hot enough, the truck will not regen under any circumstances. Pivot point for ac drive belt tensioner rotate counterclockwise with a 15mm box wrench fig. We are having a lot of truble with having to regenerate or burnout once to twice a day. The detroit dd engine offers the flexibility of multiple options for horsepower and torque, all in a package that provides improved fuel economy. Bring vehicle to highway speeds to allow for an automatic regeneration or perform a parked regeneration as soon as possible. How to start a regen on a freightliner cascadia dd15, this works on epa07, epa10. There may be some changes on the software parameters to work with the other modules. How to use a manual dpf regeneration button switch faq. May 11, 2015 we are going to walk you through how to perform a parked regeneration on 2010 epa compliant international truck. Vehicle must be parked and a parked regeneration or service regeneration must be performed.
View online or download western star 4900 maintenance manual. Mar 09, 2011 we also have a pro star with a cummins its a day cab city truck so it doesnt see much hiway miles. Seems about every 4th regen on my mack requires a parked regen, just the luck of the draw. Where to find the manual for your water conditioner or water softener.
Mar 20, 2015 do i need to just drive it longer under load to get the regeneration over with. Western star workshop manual free ebook download as pdf file. I cant run a manual regen becuase it says the brake or clutch. Once regeneration is complete, exhaust gas and exhaust surface temperatures will remain elevated for 3 to 5 minutes.
Aug 02, 2017 2009 pete 386 will not regen due to brake pedal depressed. They have mixer boxes on them for feedtruck operation in our feedlot. We have 2 new 2009 mack gu7 model straight trucks. The flagship detroit dd15 is the perfect longhaul, heavyduty diesel engine. Here we provide an owners guide to water softener controls, what they are, what they do, how to set them for water softener or water conditioner maintenance, including water softener adjustment of the regeneration or backwash cycle frequency and the water.
Routine regeneration of particulate filters in the exhausts might occasionally require drivers to stop during their runs to let the filters bake away accumulated ash. Check the belt tracking on all pulleys to ensure correct belt operation. Dpf truck engine regeneration code reader filter clean delete. The malfunction indicator light or mil simply states that you have a malfuction in the engine. I just purchased a rainsoft water softener and let the salt run low so there was only a few inches left in the brine tank.
Cut operating costs, increase efficiency and productivity with the detroit diesel series 60 tier 3 engine in offroad vocational western star applications. For a driver performed parked regeneration, vehicle must be equippeda. Ghg17 product video detroit ddec training video detroit engine assembly video detroit engines regeneration training video. The integrated detroit powertrain is available in the freightliner cascadia and the western star 5700. View photos, details, and other day cab semi trucks being dismantled on.
Regeneration engines fmca rv forums a community of rvers. Passive regeneration occurs naturally under steady driving, when the engine achieves the required operating temperature. We have 1 western star 4900 manual available for free pdf download. Western star maintenance manual centennial college. If the dpf lamp and check engine lamp do not go out after a complete manual. Mar 18, 20 i bought a 2015 western star with the dd16 and it was a great truck and still is for the bed truck work i do in the oilpatch. Detroit diesel corporation is registered to iso 9001. Caterpillar recommends a manual regeneration or parked regeneration. No engine braking a stationary manual regeneration. See engine operators manual for complete regeneration instructions.
Western star diesel particulate filter dpf parts tpi. This manual contains information concerning the operation and function of the mack engines. This year it has been in the shop several times for the emissions system errors related to the defscr system. This heavy duty diagnostic scanner for peterbilt trucks is a professional scanner that enables you to perform many functions such as dpf regeneration, readerase fault codes, graph live data display, retrieve vehicle information, evap tests, o2 sensor tests, amongst many more. Fault code reference truckfaults fault code diagnostic source. Manual regen allows drivers to activate regeneration to burn off soot dodge, western star, kenworth, and peterbilt. And if you fail to have the manual regeneration done, it is. How to perform a parked regeneration on your 2010 epa compliant international truck. During parked regen, the hest lamp never comes on, does this mean parked regen is not functioning. Four star freightliner diesel technician jason scroggins explains the process of how to do a parked regen for your truck. Check out the interacting components of detroit diesels aftertreatment regeneration and see how they function as an integrated system.
Its used to perform a manual dpf regen on the filter whilst the car truck is stationary, a bit like a dealer regen but without the fancy laptop. Push the manual regeneration switch to begin a parked regeneration. We cleaned the cat, replaced the dpf sensor and the new tubes going to the answered by a verified technician. Western star is the only oem in north america to offer.
Check out 30 western star diesel particulate filter dpf parts for sale. Culligan gold series automatic water conditioner manual pdf 2009, retrieved 20180802, original source. The dpf regenerator is a combination of hardware, software, and wireless technology that allows anyone to easily start force regeneration and reset their soot and ash levels at any time you want. I have a 2009 durastar have replaced 4 egr coolers in the last 2 years all but 1 out of warranty i replaced both last august 2015 they have both gone again 11 months later where is the fix. A forced regen occurs when soot builds up inside the diesel particulate filter dpf to the point that the vehicle is no longer operable. Western star trucks reserves the right to discontinue models and to change speci.
Erick fairchild takes us through the process to perform a manual regen on a freightliner truck. The fleet i responsible for now we average a manual regeneration once every 6,0008,000 miles and they usually take 45 minutes parked in a safe location away from anything that can catch fire from the heat generated. If the vehicle has a manual regeneration switch and the dpf lamp is flashing. The stop engine light is on because im betting that a sensor on the exhaust side is not allowing the temp to go above the required level to activate the manual regen.
A yellowamber light means that regeneration is needed, which is done automatically while driving. I had the same problem the regen warning lights came on. The single biggest cause of incomplete dpf regeneration is the duty cycle of the vehicle. How to resetregenerateclear your dpf warning light diesel. A manual regeneration procedure may also be available. Put a stienbaur power box on it at 00 kms because the so called 560 hp. How to resetregenerateclear your dpf warning light diesel particulate filter how it works and why the light may come on. The stop engine light red light has come on and the truck absolutely refuses to regen. But first, is one of these truly your symbol if yes, then continue on. Fault code reference truckfaults fault code diagnostic. Dpf regeneration quick reference switch dpf inhibit switch to the automaticnot inhibited position when safe to do so.
Western star workshop manual, supplement 12, may 2009. Isb, isc, and isl vgt actuator circuit vgt actuator controller out of calibration page 1 of 2 03. Diesel particulate filter dpf regeneration and removal. Stuart still, of eec talks readers through the cause of dpf failure and how to perform a regeneration. Need western star diesel particulate filter dpf parts. How to perform a parked regeneration rush truck centres of. Works on freightliner, western star, and other models with dd engines.
Reference your cummins owners manual and vehicle owners manual for complete operating instructions. Diesel particulate filter indicators wavy lines, pipe. Here, you can access the full spectrum of online applications, resources and tools you need. We help you find the heavy duty truck parts that you need. Now i got a exhaust system regeneration in process exhaust filter 100% full. Dpf regeneration quick reference arrow truck sales. These are variants of diesel particulate filter dpf warning symbol indicators.
The socalled manual regenerations, or regens, will be required only. Just bought a 2010 cascadia and all the damn lights were on, stop engin, check engin, nest lamp flashing, so after reading how to do a parked regen i could get it to cycle thru the prosess but wouldnt clear the codes all the different shops that i talked said it needs to be towed in an reset with there laptop but finally figured out what i was doing wrong, i followed all. Will it hurt anything to just let it sit in the garage a couple of weeks before our next trip. Western star the dpf regenerator is a combination of hardware, software, and wireless technology that allows anyone to easily start force regeneration and reset their soot and ash levels at any time you want. Steve pollock april 2017 do you suffer from dpf anxiety.
You will have little time between the point where the dpf is minimally blocked, and the point where manual regeneration is the only solution. Theyre more efficient, more comfortable and far more convenient to drive. If you read your manual itll tell you when it should be cleaned and then factor in things like above to determine best intervals. Page 6 introduction page description for an example of a western star maintenance manual page, see fig. Cummins ism 305 10 speed manual 224033 original miles reyco. Engine indicator lamps driver actions detroit diesel customer support center. Common practice to ensure dpf system is working properly. Detroit, thomas built buses, selectrucks, sterling, freightliner, and western star.
And if you fail to have the manual regeneration done, it is very possible that you will need a new engine. The emission systems main component is the diesel particulate filter dpf which removes soot from the exhaust stream prior to emission. The manual says for at least 20 minutes but i guess it takes much longer. The first thing i noticed was a smoother, quieter engine and better engine performance, then the mpg started to increase from 6. The diesel particulate filter dpf is part of your exhaust and controls the soot that would otherwise be expelled from the system.
Following the mot changes introduced in 2014 we no longer recommend having dpf systems removed from your vehicle as this can cause failure of the mot. We are going to walk you through how to perform a parked regeneration on 2010 epa compliant international truck. Its made of ceramic material, which is very durable, and if youre following your oems recommended regeneration procedures, the filter will work well for a long time. We have a 20 western star tridrive tractor with a dd15. Detroit diesel aftertreatment regeneration overview youtube. Within the past few years, the environmental protection agency epa has introduced strict emissions standards in order to reduce harmful pollutants from being released into the environment. Western star workshop manual screw mechanical engineering.
If your duty cycle is like most real world trucks, you have wait time, lots of starts and stops, congested traffic, high idle times. Please keep this manual in the vehicle at all times. I was staggered at the lack of dpf knowledge, especially the procedure regarding installation, encountering answers such as. If the following driving conditions are not going to be met soon. After treatment manual regeneration of diesel kenworth. Mar 06, 2019 in this episode we show you a troublesome pathfinder that has a few dpf issues with no power call 01274 640028 for help and assistance. How to start forced regen on freightliner detroit diesel dd15. Usually takes between 20 minutes to 90 minutes depending on what i was doing when it went in regen mode. Mar 23, 2018 in this video i am showing you guys how to regen.
Western star 4900 maintenance manual 166 pages brand. Western star workshop manual, supplement 17, november 2011 f012183 a. I was told run down the highway and it will do it its self but that never happened. Western star 4900 manuals manuals and user guides for western star 4900. Engine speed will increase, and there may be a noticeable change to the sound of the turbocharger during the regeneration process.